Automation
Vs Mechanization
Mechanization reduces human efforts and reduces
manpower, but needs closer and complex human
supervision. If consistent and close supervision is not
provided, costly process errors will occur. Automation
eliminates complex human supervision by taking full
control over the operations of the mechanized equipment
and provides a consistent and through process control
through the well built process program and the
instrumentation built in the system. Automation
eliminates complex human supervision, human errors as
well as consistent human training due to staff turnover
and retirement.
MAPL Approach to Automation
Miranda Automation Pvt. Ltd. advocates plant automation
as the only way to build consistent quality and hygiene
into the Product and achieve a high productive benefit
too. Automation generates reports on materials usage,
process parameters, production rate and productivity.
Automation generates critical alarms during process
change and stoppages and even sends pages or SMS
messages to the designated staff. Automation uses robust
PLC. (Programmable Logic Controller) and SCADA
(Supervisory Control and Data Acquisition) units along
with the instrumentation. Data acquired can be shared by
SQLERP system and through DCS (Distributed Computing
Systems) staff can access the automation system, to view
the process and print report, from their own computer
stations. PLC and SCADA systems permit to expand a
project, by adding new modules one by one any time with
a smooth project integration.
PLC are more foolproof and robust than microprocessors.
Microprocessors are tailor made for an application,
where as PLC are direct programmable devices. We can
change our application implementation at will, by
changing the program code. This is the reason, why a PLC
system can be easily expanded to add several
applications in to a project, module by module any time.
MAPL & Food
Industry A Special Note
Miranda Automation Pvt. Ltd. has successfully
implemented many of its innovative and pioneering
automation project in food industry especially in
biscuit industry, because of the excellent opportunity,
need and support offered by this industry. Many if
these, implementation are the very creation of Miranda
Automation Pvt. Ltd. and do not exist anywhere. This was
possible to Miranda Automation Pvt. Ltd., because of its
project working methodology-conducting systematic
project case study, pilot plant construction and
detailed cost benefit analysis. The projects were
implemented at MAPL cost initially. Miranda Automation
Pvt. Ltd. can successfully implement Automation in any
industry with this project working methodology.