Hydrogenated fat and lecithin are required to be mixed together in set quantity and then dosed into the dough mixers. MAPL developed a system whereby the HVO in liquid form and lecithin are drawn from the service tank and mixed in mixing tank. A circulation pump is used to continuously circulate the mixture. The mixture is then pumped into lecithin diluted tank. From here the mixture is pneumatically pumped into process demand center. The PLC is programmed to handle multiple process demand centers each of them operating with different recipe. The PLC mixes and pumps out correct quantity as per the recipe running at the process demand center.

Benefits of FAT & Lecithin Handling System :-

• Handling losses and shop floor spillages eliminated.
• System being a closed system excellent hygiene maintained.
• Since accurate quantity of mixture dosed, consistent product quality maintained.
• Increased productivity.
• Human errors avoided in terms of mix or mixing quantity dosing.

Hydrogenated Vegetable Oil (HVO) needs to be mixed with palmoline and then dosed into the dough mixers. MAPL has developed PLC based system whereby correct quantity of HVO and Palmoline are taken by the PLC into the dosing tank. After stirring, the mixture is pneumatically pumped to the process demand center. The PLC is programmed to handle multiple process demand centers each of them operating with different recipes. The PLC mixes and pumps out correct quantity as per tile running recipe at the process demand center.

Benefits of HVO & Palmoline Handling System :-

• Shop floor spillages eliminated.
• Excellent hygiene maintained.
• Consistent product quality.
• Increased productivity.

Customer can buy bulk liquid glucose transported in heated SS tanker and pump glucose directly into Food Grade FRP / SS 316 tanks with internal heating coil. The transfer pump, line and service tank are all heat traced. Through load cell mounted dosing system, liquid glucose is accurately and directly dosed into multiple product operating system's mixers and cookers. The entire operation is PLC automated and works through a completely closed hygienic system. Customer saves glucose buying cost in drums and handling losses with excellent pay back benefits. For small quantity consumption units, economic direct drum unloading tank with transfer system is ideal.

Benefits of Glucose Handling & Dosing Systems :-

• Handling losses and spillages eliminated.
• Dosing accuracy achieved eliminating human error.

MAPL developed compact and innovative PLC controlled flour handling & dosing system helps to achieve consistent product quantity, hygienic environment and excellent pay Back benefits. Flour is drawn from silo directly or from bags (using a pneumatic bag tilter). Flour passes through a magnetic grill and then through gyro screen sifter into pneumatic pressure pump mounted on load cell. From pneumatic pump flour is transferred completely using dense phase transfer technology, into silos mounted on top of mixers. System caters to multiple mixers operating in different recipes. Accurate dosing record maintained mixer wise, batch wise and product wise. Flour handling system right from Flour receipt in tankers or bags, flour sieving, metal detecting and storing flour in silos through pneumatic transfer and even flour blending can be supplied along pneumatic weighting and transfer system.

Benefits of Flour Handling & Dosing Systems :-

• Flour spillage and losses minimum.
• Dust free environment.
• System hygienic and easy to clean.

MAPL's Votated Fat Making & Dosing System converts liquid fat into plasticised and aerated fat to develop extremely good structure and plasticity to the liquid fat. The chilled and votated fat improves the quality of the product. MAPL has also PLC controlled automation whereby the fat votation, storage and dispensing to various process locations takes place automatically on demand from each of the process centers from a single central system. The accuracy of votated fat dispensing is ±50 grams over 60 kgs. Votated fat can be supplied to multiple process centers located 200 meters away through a single fat dosing system mounted on load cells.

Benefits of Votated Fat Making & Dosing System :-

• High Productivity achieved due to complete automation.
• Completely closed system hence excellent hygiene maintained.
• Consistent product quality maintained.